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Having upgraded the bearings from Skateboard 608’s to 6200 2RS (30/10mm) I also now need to upsize the upper wheel mount block. As it turned out I ended up completely redesigning the upper wheel mount.
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Here is the new wheel block, thickness has doubled from 34 to 68mm, the full depth of the frame which is made up of four 17mm Melamine panels.
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The wheels (lower as well) now spin freely with no play on the larger bearings and the load is spread nicely across the fixed threaded rod shafts.
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Here is the lower wheel waiting patiently to be mounted, the buggered skateboard bearings need to be pulled out and a 10mm drill run through for the larger shaft.
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Wheels are mounted and checked for coplanar alignment. The motor has been brought forward and simply clamped for a test run.
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Bringing the motor you can see here how nicely the footprint has been reduced.